
Brake fluids should not be mixed. Different types and brands of brake fluids contain varying compositions of fluid components. Mixing them can lead to a decline in performance indicators and chemical reactions, which may reduce the vehicle's braking effectiveness and impact the fluid's temperature resistance, thereby compromising driving safety. Brake fluid is a functional liquid used to stop wheel rotation, serving to transmit energy while also providing anti-corrosion, anti-rust, and lubrication benefits. Types of Brake Fluids: Castor oil-alcohol type, made from refined castor oil and low-carbon alcohol; Synthetic type, formulated with ethers, alcohols, esters, and additives for lubrication, oxidation resistance, rust prevention, and anti-rubber swelling; Mineral oil type, produced from refined light diesel fractions with thickeners added. Precautions for Using Automotive Brake Fluid: If gasoline, diesel, or engine oil accidentally mixes into a synthetic brake fluid-based braking system, the incompatibility between fluids can also reduce braking performance. For vehicles driven normally for 40,000 kilometers or with brake fluid used continuously for over 2 years, the fluid is prone to deterioration due to prolonged use, so timely replacement is essential. Vehicles equipped with brake fluid level warning devices should monitor whether the warning light flashes and if the sensor is functioning properly. When the brake fluid is low, it should be replenished promptly, and stored brake fluid should be maintained between the calibrated minimum and maximum capacity marks. If braking becomes inconsistent during normal driving, the brake fluid should be replaced immediately. Before replacement, clean the braking system thoroughly with alcohol. If the vehicle pulls to one side during braking, conduct a comprehensive inspection of the braking system. If the wheel cylinder rubber cups are excessively swollen, it may indicate poor-quality brake fluid. In such cases, opt for higher-quality brake fluid for replacement and replace the rubber cups simultaneously. During seasonal changes, especially in winter, if braking performance declines, the brake fluid grade may not be suitable for winter conditions. When replacing the fluid, choose a brake fluid with lower viscosity at low temperatures. Avoid mixing different types and brands of brake fluids. For braking systems with special requirements, use the specified brand of brake fluid. Due to differing formulations among brands and types, mixing brake fluids can degrade performance. Even if certain brands claim compatibility or substitutability, their performance may still be unsatisfactory, so avoid long-term use. If water or impurities are found in the brake fluid, replace or filter it promptly to prevent insufficient braking pressure and compromised braking performance. Regularly replace brake fluid: The volume of brake fluid changes with temperature, so the fluid reservoir has a vent hole. Air drawn in through this hole may contain moisture or impurities, which can be absorbed or dissolved by the brake fluid, lowering its boiling point. During prolonged braking, the braking system heats up, potentially causing vapor lock as air is compressed, leading to reduced braking force or failure. For safety, brake fluid must be replaced periodically.

Let me share some experience about brake fluid. I've been driving trucks for long-distance hauls for twenty years, and nothing scares me more than brake system failures. Never mix different brands or types of brake fluid—DOT3 and DOT5, for example, have different base compositions. Mixing them can create white crystals that clog the lines, making the brake pedal feel like stepping on cotton. Last month, I met a young driver who mixed two types to save time, and during an emergency stop, the pedal sank straight to the floor. I immediately warned him to flush and refill the entire system. If you're in a pinch, only use fluid from the same batch, and remember it's a temporary fix good for a few hundred miles at most. We truckers always keep two bottles of the same fluid under the driver's seat—because if your brakes fail, you're literally playing with your life.

I've been working in the repair shop for fifteen years, dealing with brake systems every day. Simply put, brake fluids come in specifications like DOT 3, 4, and 5, with vastly different chemical formulations. Mixing them can cause acid corrosion of rubber seals, leading to leakage in the wheel cylinders. Last week, a car I repaired had soft brake pedals after mixing fluids, and upon disassembly, the piston seals were all swollen. I advise car owners to stick to the same type of fluid during maintenance. If the original isn't available, check the DOT number on the bottle first. By the way, brake fluid absorbs moisture and deteriorates, especially in humid southern regions. If not changed for two years, the water content exceeds standards, and during emergency braking, water vapor can directly cause brake failure. This hidden danger is even more hazardous than mixing fluids, so it's essential to change it when needed.

Over the years of driving my kids to and from school, vehicle safety has always been my top concern. During the last maintenance check, the mechanic warned me never to mix different types of brake fluid—different formulations can turn into a paste-like substance when combined. He mentioned that if the brake pedal suddenly feels lighter or has a longer travel distance, it might be a sign of mixed fluids. Now, I make it a habit to check the brake fluid reservoir level every six months, and I replace it immediately if the fluid appears dark. Once, my husband tried to save money by pouring in half a bottle of a different type of brake fluid, but I stopped him right away. Other parents in our group chat have also discussed this issue—apparently, mixing fluids can corrode the brake lines, leading to ruptures. When it comes to safety, cutting corners or trying to save money is never worth the risk.

Having been tinkering with car modifications for over a decade, I've studied the chemical reaction mechanisms of brake fluids. Regular polyethylene glycol-based DOT4 contains borates, which can trigger violent oxidation reactions when mixed with silicone-based DOT5, causing the boiling point to plummet from 260°C to just over 100°C. During mountain runs, a few consecutive hard brakes can easily push fluid temperatures beyond 200°C – at this point, mixed-fluid systems are prone to vapor lock, resulting in a spongy brake pedal. Test data shows mixed fluids increase stopping distances by over 30%, equivalent to adding an entire bus length to a 120km/h emergency stop. Performance car enthusiasts must pay special attention to fluid compatibility – always perform a complete system flush with fresh fluid before track days.


