Can a Truck Run Without Urea Solution?

2 Answers
SanRonan
07/25/25 2:26am
Trucks can continue to operate without urea solution, but it should be replenished as soon as possible. Prolonged absence of urea circulation can lead to crystallization, clogging, or high-temperature damage in the urea pump nozzle, pipelines, and the urea pump itself, which are expensive to repair. Without urea, the emission warning light will illuminate, torque will be limited, resulting in insufficient power and poor performance. Additionally, trucks without urea will fail annual inspections and may face penalties. Below is an introduction to the role of urea in heavy-duty vehicles: 1. Vehicles with diesel engines require urea, which has a catalytic function. When encountering nitrogen oxides, it triggers a chemical reaction, converting them into nitrogen and water before emission. 2. With increasingly stringent vehicle emission standards, automotive urea has become the fourth major automotive consumable after fuel, lubricants, and tires. 3. Qualified urea solution is synthesized from 32.5% ultra-pure urea and pure water. Through selective catalytic reduction with nitrogen oxides, it converts them into nitrogen, oxygen, and water, thereby reducing nitrogen oxide emissions. 4. Automotive urea plays a crucial role in vehicle power and fuel consumption. Failure to use diesel exhaust fluid or the use of impure or substandard urea solutions can cause the vehicle's engine to automatically reduce speed.
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OMaverick
08/10/25 4:33pm
Having worked in automotive engineering for many years, I understand that urea solution plays a critical role in modern diesel vehicle emission systems; it is primarily used to reduce nitrogen oxide emissions. If the urea solution is not added, the vehicle can usually still start, but the engine control unit will detect the abnormality and limit power output, entering a limp mode that restricts speed, such as only allowing the vehicle to reach 20-30 kilometers per hour. Prolonged lack of urea can damage the urea pump or injector, resulting in high repair costs. I recommend checking the urea level gauge every time you refuel or promptly refilling with commercially available urea solution when the dashboard warning light comes on to avoid breakdowns on the road. Remember, the system is designed for environmental protection and safety, and neglecting it may lead to unexpected risks and higher costs, affecting the normal driving experience. Maintaining proper urea levels is key.
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