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Aerospace Engineering in Elgin
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Location:Elgin
Category:Aerospace Engineering
Sr. Process Engineer (Mechanical)63849313236227120
Workable
Sr. Process Engineer (Mechanical)
Jacuzzi Group is a leading global manufacturer, specializing in hot tubs, swim spas, baths, showers, saunas, and pool equipment. With a diverse portfolio of well-known brands and over 65 years of experience, we are dedicated to providing innovative wellness products to consumers worldwide. We’re currently seeking a highly skilled and experienced Sr. Process Engineer to join our team! We are looking for an exceptional Senior Process Engineer (Mechanical/Industrial) to lead plant optimization initiatives for our foam product manufacturing operations. In this high impact role, you will analyze and improve production processes, optimize factory floor layouts, and implement best-in-class manufacturing practices to increase efficiency, safety, and throughput. Your expertise will directly enhance product quality, reduce downtime, and drive operational excellence throughout the plant. Requirements Responsibilities Optimize plant layout by designing and improving factory floor layouts to maximize space utilization, improve safety, and support future growth. Improve productivity by studying the current process and identifying bottlenecks, inefficiencies, and wasted movement, developing and implementing solutions that increase throughput and reduce cost. Material flow optimization in planning and implementing efficient material handling, storage and inventory control systems to streamline production flow and minimize delays. Champion the adoption of next generation automation technologies, proactively identifying and integrating advanced automated solutions to drive productivity, consistency, and long-term plant competitiveness. Drive ongoing enhancement initiatives to enhance plant operations, remove obstacles, and maximize equipment efficiency. Review and analyze production data to uncover trends, spot inefficiencies, and understand the underlying causes of downtime and scrap. Develop, document, and implement standard operating procedures (SOPs) for critical plant processes. Evaluate and introduce new technologies and automation to improve cycle time, throughput, and quality. Collaborate with maintenance, quality, and production teams to effectively resolve mechanical and process challenges. Mentor and train engineering and operations teams on lean manufacturing, Kaizen, and other best practices. Prepare detailed reports, analyses, and recommendations for leadership on plant performance improvements. Other duties as assigned   Knowledge, Skills and Abilities Willingness to take direction and learn from others; an enthusiastic self-starter who seeks out challenges. Ability to multi tasks and work efficiently under tight timelines. Outstanding verbal and written communication abilities Enthusiastic individual with a passion for delivering exceptional customer service in a manufacturing environment. Ability to work well with others, self-motivated, strong team building skills. Experience in the bath or building products industry a plus. Qualifications Bachelor’s or master’s degree in mechanical engineering, Industrial Engineering, or related field. 10 + years of process manufacturing engineering experience in a plant environment. Demonstrated expertise in plant optimization, lean manufacturing, and process automation. Hands-on experience with equipment layout, process flow, and capital project implementation. Proficiency with CAD (SolidWorks preferred), MS Office, and data analysis tools. Compensation Salary starting at $90,000+ (based on experience) Benefits Full benefits: Medical, Dental, Vision, HSA/FSA 401K with matching program Positive company culture, supportive team/management Future growth potential into Supervisor/Management role
Roselle, IL, USA
$90,000/year
Sr. Process Engineer (Chemical)63849313072259121
Workable
Sr. Process Engineer (Chemical)
Jacuzzi Group is a leading global manufacturer, specializing in hot tubs, swim spas, baths, showers, saunas, and pool equipment. With a diverse portfolio of well-known brands and over 65 years of experience, we are dedicated to providing innovative wellness products to consumers worldwide. We’re currently seeking a highly skilled and experienced Sr. Process Engineer to join our team! We are seeking a driven, innovative Senior Process Engineer (Chemical) to join our engineering team, supporting the growth and excellence of our Foam product producing plant. This role will leverage your deep understanding of chemical process, particularly in polyurethane foam or similar polymer-based industries. To optimize, troubleshoot, and continuously improve our manufacturing operations. As a senior technical leader, you will collaborate with production, quality, and R&D teams to scale new processes, resolve technical issues, and implement best practices for high-volume, high-quality manufacturing. Requirements Lead process improvement initiatives focused on foam chemistry, polymerization, and curing to drive consistency and reduce defects in production. Support introduction of new foam formulations and work cross functionally on new product launches from pilot through full-scale production. Serve as plant subject matter expert on chemical process controls, ensuring compliance with all safety, environmental, and regulatory standards. Analyze production data, identify process bottlenecks, and implement corrective actions to maximize yield and minimize scrap. Mentor and train engineering and production staff on best practices in foam handling, mixing, and application. Evaluate and recommend new equipment, automation, and technologies to advance plant capabilities. Take an active role in assessing suppliers and partner with vendors of chemicals, resins, and additives to troubleshoot and overcome challenges. Other duties as assigned.   Knowledge, Skills and Abilities      Able to embrace guidance and eager to learn from those around you; a passionate self-starter who actively pursues challenges. Ability to juggle multiple tasks and stay productive even when under tight deadlines. Great verbal and written communication skills Strong customer service manufactured focused individual. Demonstrated ability to collaborate effectively with colleagues, possess self-motivation, and exhibit strong skills in team building. Technical skills should include CAD software (SolidWorks preferred), Microsoft office applications. Educational and Qualification requirements: Bachelors or masters degree in chemical engineering, Polymer Science, Material Science, or related field. 10 + years of process engineering experience in foam, polyurethane, or a closely related industry. Proven track record of process optimization, defect reduction, and technical troubleshooting in a manufacturing environment. In-depth knowledge of foam chemistry, mixing systems, and polymer processing. Strong analytical, communication, and project management skills. Experience with Lean, Six Sigma, or other continuous improvement methodologies preferred. Working knowledge of EHS compliance and safe chemical handling practices. Compensation Salary starting at $80,000+ (based on experience) Benefits Full benefits: Medical, Dental, Vision, HSA/FSA 401K with matching program Positive company culture, supportive team/management Future growth potential into Supervisor/Management role
Roselle, IL, USA
$80,000/year
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