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What is a Control Chart and How Is It Used in Process Improvement?

12/04/2025

A control chart is a statistical tool used to determine if a business process is in a state of control, helping you distinguish between common cause variation (normal) and special cause variation (needs investigation). For professionals in operations, project management, or quality assurance, mastering control charts is essential for driving data-driven process improvements and enhancing recruitment efficiency by analyzing metrics like time-to-hire.

What is a Control Chart?

A control chart, also known as a Shewhart chart or statistical process control (SPC) chart, is a type of line graph used to monitor process behavior over time. It visually represents data points against a central line (the average or mean), an upper control limit (UCL), and a lower control limit (LCL). The x-axis typically represents time (e.g., days, weeks), while the y-axis measures a key performance indicator. For instance, an HR team might use a control chart to track the weekly number of new hires. If data points fluctuate randomly within the control limits, the process is considered stable. Points falling outside the limits signal an unusual event that warrants analysis.

How Do Control Charts Work to Identify Process Variation?

Control charts function by separating process variation into two categories: signals and noise.

  • Noise (Common Cause Variation): This is the inherent, random variation present in any stable process. Data points within the UCL and LCL represent this "noise," which is predictable and does not require immediate intervention. In recruitment, common cause variation could be the typical week-to-week fluctuation in application numbers.
  • Signals (Special Cause Variation): A signal is a data point that falls outside the control limits or exhibits a non-random pattern. This indicates an unexpected event—a "special cause." For example, a sudden, extreme spike in candidate drop-off rates during the application process would be a signal. Based on our assessment experience, investigating special causes can reveal issues like a malfunctioning careers page or a poorly worded job description, providing direct opportunities for improvement.

What Are the Practical Steps to Create a Control Chart?

Implementing a control chart involves a clear, methodical approach. You can easily create one using spreadsheet software like Excel or Google Sheets.

  1. Define the Metric and Gather Data: First, decide which process metric you want to analyze. In a recruitment context, this could be time-to-fill (the number of days to fill a vacancy) or cost-per-hire. Collect historical data for this metric.
  2. Plot the Data and Calculate the Average: Plot your data points on a line graph. Then, calculate the average (mean) of all points and draw a horizontal line representing this central value.
  3. Establish Control Limits: Control limits are calculated based on the standard deviation of your data, which measures its dispersion. A common practice is to set the UCL and LCL at three standard deviations above and below the average, respectively. This range captures 99.7% of the common cause variation.
Calculation StepDescriptionExample (Time-to-Fill in Days)
1. Find the MeanSum all data points and divide by the number of points.Mean = (30+28+35+25+32) / 5 = 30 days
2. Calculate Standard DeviationMeasure the average distance of each point from the mean.Let's assume a standard deviation of 3 days.
3. Set UCL and LCLUCL = Mean + (3 * Standard Deviation); LCL = Mean - (3 * Standard Deviation).UCL = 30 + (33) = 39 days; LCL = 30 - (33) = 21 days
  1. Analyze the Chart for Signals: Once the chart is complete, analyze it for points outside the control limits or clear trends (e.g., seven consecutive points on one side of the mean). These signals indicate it’s time to investigate the root cause.

What are the Key Benefits of Using Control Charts in Business?

The strategic application of control charts offers several advantages for continuous improvement:

  • Focus Investigation Efforts: By distinguishing between common and special causes, control charts prevent teams from wasting time "tampering" with stable processes. You will know what to ignore and what to investigate.
  • Drive Meaningful Improvement: Identifying special causes allows you to pinpoint root problems (e.g., a specific hiring manager's lengthy approval process) and implement targeted solutions.
  • Predict Future Performance: A stable control chart allows for reliable predictions of how the process will perform in the future, aiding in resource planning and goal setting.
  • Enhance Objectivity: They replace gut-feeling decisions with objective, data-backed analysis, fostering a culture of quality and efficiency.

To effectively use a control chart, start with a critical business metric, establish a baseline, and consistently monitor for signals that indicate opportunities for meaningful process improvement.

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